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Printed Circuit Board Assemblies

We offer a wide range of printed circuit board manufacturing services, from electronic circuit design and prototyping to mass production, featuring high quality, quick delivery, small-lot production, and high cost performance.

Products

Discrete printed circuit boards

We can perform mounting and flow soldering of radial and axial parts, and we can manufacture double-sided populated printed circuit boards (with C- and S-surface components).

Surface-mount printed circuit boards

In addition to performing mounting and reflow soldering of surface-mount components, we manufacture printed circuit boards with operation including the mounting, reflow soldering, and flow soldering of both surface-mount and discrete components.

Structural printed circuit boards

We manufacture printed circuit boards, including on-board wiring (jumper wiring and lead wiring) and sheet metal assembly.

Manufacturing Process

Design

Design

We manufacture a wide array of printed circuit boards, from single-sided boards to multilayer and flexible boards. Thanks to our accumulated expertise and highly reliable design capability, we are able to satisfy customer needs through services including system design, circuit design, printed circuit board design, and pattern design.

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Procurement and sourcing

Procurement and sourcing

We deal with hundreds of major manufacturers of electronic components, allowing us to select and procure the components that best meet each application’s needs. Electronic components are stored in areas equipped with robust anti-static systems, and we have built a highly reliable environment for their handling, starting at the component inventory control stage.

Mounting

Mounting

The printed circuit board assembly area comprises a Class 1 work environment thanks to indoor pressure control by an air conditioning system that draws on outside air. As with component storage areas, all flooring and work areas such as workbenches incorporate anti-static measures, completely eliminating component damage caused by static electricity.

*Class 1 work environment: An environment in which the concentration of dust particles of 1μ㎜ or larger in size is 100,000 particles per cubic foot per minute or less.

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Flow soldering

Flow soldering

We operate automated soldering machines on one lead-free and one leaded line, allowing us to accommodate customer specifications with a high degree of flexibility, from prototypes to mass production and design changes.

Repair and retrofit work

Repair and retrofit work

Components that cannot be soldered using automated (flow) soldering are soldered into place by hand. Additionally, flow-soldered parts are checked visually, and any defects are repaired.

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In-circuit testing

In-circuit testing

We have a high-speed flying-probe in-circuit tester (ICT) that uses mounting coordinate data to perform continuity testing of all boards. This system is particularly useful during multi-model, small-lot production runs.

Testing and inspection

Testing and inspection

We conduct a full range of electrical tests on individual boards in accordance with customer needs, allowing us to ship products of the highest quality.

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Packaging and shipment

Packaging and shipment

We package and ship products using reusable cartons with anti-static measures designed specifically for use with printed circuit boards.

When shipping products directly to customers’ plants and other facilities, we package boards individually in anti-static bags.

Specialized Equipment

Automated soldering (flow) tank

Automated soldering (flow) tank

We have one automated soldering tank each for lead-free and leaded solder processes. By analyzing and managing the solder composition of each tank once a month, we are able to achieve high-quality soldering.

Bed-of-nails in-circuit tester

Bed-of-nails in-circuit tester

This in-circuit tester (ICT) applies a bed-of-nails test fixture while the board under test is in an energized state, allowing it to test all the board’s circuits at once. Used primarily with mass-produced and high-volume lot products, it helps dramatically reduce testing man-hours.

Microscope

Microscope

We have a microscope to allow the installation status and solder profile for small boards and electronic components, which continue to shrink in size, to be checked visually.

For more information

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